All purpose 20V power supply modification ----------------------------------------- Here is a very quick and easy modification of a 12V power supply available at a Long Island electronics liquidator. However, you can use this basic idea to modify any fixed power supply that uses any of the LM78xx series of chips to now work as a variable supply. The heart of this project is the LM317T adjustible regulator. You can pick these parts up at Radio Shack (except for the power supply itself) if you wish. Parts List: ----------- (1) 12V DC, 1.2 Amp Regulated Power Supply (TD626-2) (1) LM317T Adjustible Voltage Regulator (1) 5K ohm Potentiometer, Linear Taper (1) 330 ohm Resistor 24 Gauge Wire Black Tape Directions: ----------- 1) Get a SHARP exacto-knife and cut along the seam of the power supply several (thousand :-) ) times. You may need a saw to cut through the corners. I used a coping saw (it was availible).... 2) When you cut through most of the plastic around each side of the power supply, try to pry it off with a flathead screwdriver. Once you get the top off, pull back the foam and use a rubber band to hold it back on the top of the transformer while you work. 3) Inside the power supply, find the fixed regulator chip. Unscrew it from the rectangular heat sink. Be careful not to lose the little plastic insulator between the chip and heat sink. Yes, the white goo is messy :-) 4) Cut the chip's leeds off at the base of the black part of the regulator. You should have three metal "posts" sticking up from the ex-leeds of the 12 volt regulator. 5) Take a look at the schematic included with this file. Use 24 gauge wire to solder this circuit together. Be sure to use black tape to insulate the 317's leeds and whatever exposed solder joints there are. A good "trick" is to insert the 330 ohm resistor between the two wires by using a wire-stripper in the middle of the wire to create a gap of copper wire. Wind the resistor leeds around each exposed gap of copper. 6) Flip the heat sink upside-down so the hole is on the opposite side. Mount the 317 in that hole turned sideways. Drill a hole in the top case for the potentiometer and don't forget the small hole for the little tab on the side sticking up on the pot! Make sure you fit the pot on the left, next to the big capacitor, not on top of it! 7) Put the cover back on and use thick TIGHT rubber bands to hold it shut. Use a voltmeter and test it out. This particular transformer model can go up to 20V! Don't ask me why it was so over-designed..... In case you want to use another power supply that doesn't have an input voltage that goes up to 20V, you can calculate what resistor to use in place of the 330 ohm value with this formula: R1 = 6250 / (Vout - 1.25) You can pick one up at: Edlies Electronics 2700 Hempstead Turnpike Levittown, NY 11756-1443 1 800 645-4722 NYS: 516 735-3330